Endless Rolling of Bars and Rods Sep17

Endless Rolling of Bars and Rods...

Endless Rolling of Bars and Rods Endless rolling technology is the most advanced process method for the rolling of the bars and rods (also known as long products) from the billets. It consists of a welding arrangement designed to endlessly join billets together in order to provide a continuous supply of material to the rolling mill train. It is enabled by welding of the billets which come from a reheating furnace at the upstream side of the stands of rolling mill train. In fact, the joining of the tail end of the billet being rolled and the head end of the billet to be rolled is one of the key aspects of the endless rolling technology. Although endless rolling has been in commercial operation since the late 1990s but it took a long time to reach certain level of technical maturity. The major reasons for this are (i) difficulty in the development of the welding technology of hot billets of a large cross-section area in a short time, (ii) achievement of the high joint quality which is needed to improve yield, (iii) difficulty in the development of the technology for the complete and smooth deburring of the welded joint in a short time to avoid any surface defects as well as to avoid the deformation of the billets, and (iv) to achieve the difference between the quality of the welded joint with the rest of the billet within the acceptable limits as this limits the product range of the rolling mill since the joint during the rolling process is rolled out to long length, and reduces uniformity of chemical composition, and the mechanical stability of the finished rolled product. Endless rolling concept Endless rolling process concept has led to a change in the overall...